Tool Hacks

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2025 One Hertz Challenge: 4-Function Frequency Counter

July 31, 2025 by 1 Comment

Frequency! It’s an important thing to measure, which is why [Jacques Pelletier] built a frequency counter some time ago. The four-function unit is humble, capable, and also an entry into our 2025 One Hertz Challenge!

The build began “a long while ago when electronic parts were still available in local stores,” notes Jacques, dating the project somewhat. The manner of construction, too, is thoroughly old-school. The project case and the sweet red digits are both classic, but so is what’s inside. The counter is based around 4553 BCD counter chips and 4511 decoder ICs. Laced together, the logic both counts frequency in binary-coded decimal and then converts that into the right set of signals to drive the 7-segment displays. Sample time is either 1 Hz or 0.1 Hz, which is derived from an 8MHz oscillator. It can act as a frequency meter, period meter, chronometer, or a basic counter. The whole build is all raw logic chips, there are no microprocessors or microcontrollers involved.

It just goes to show, you can build plenty of useful things without relying on code and RAM and all that nonsense. You just need some CMOS chips and a bucket of smarts to get the job done!

2025 Hackaday One Hertz Challenge
Stephen Hawes operating his LumenPnP

The LumenPnP Pasting Utility: Never Buy Solder Stencils Again?

July 30, 2025 by 9 Comments

Over on his YouTube channel the vivacious [Stephen Hawes] tells us that we never need to buy solder stencils again!

A big claim! And he is quick to admit that his printed solder paste isn’t presently quite as precise as solder stencils, but he is reporting good success with his technique so far.

[Stephen] found that he could print PCBs with his fiber laser, populate his boards with his LumenPnP, and reflow with his oven, but… what about paste? [Stephen] tried making stencils, and in his words: “it sucked!” So he asked himself: what if he didn’t need a stencil? He built a Gerber processing, G-code generating, machine-vision implemented… website. The LumenPnP Pasting Utility: https://paste.opulo.io/

Continue reading “The LumenPnP Pasting Utility: Never Buy Solder Stencils Again?” →

Signal Injector Might Still Be Handy

July 26, 2025 by 1 Comment

Repairing radios was easier when radios were simple. There were typically two strategies. You could use a signal tracer (an amplifier) to listen at the volume control. If you heard something, the problem was after the volume control. If you didn’t, then the problem was something earlier in the signal path. Then you find a point halfway again, and probe again. No signal tracer? You can also inject a signal. If you hear it, the problem is before the volume. If not, it is after. But where do you get the signal to inject? [Learn Electronics Repair] sets out to make a small one in a recent video you can see below.

Both signal tracers and injectors were once ubiquitous pieces of equipment when better options were expensive. However, these days, you can substitute an oscilloscope for a signal tracer and a signal generator for an injector. Still, it is a fun project, and a small dedicated instrument can be handy if you repair a lot of radios.

The origin of this project was from an earlier signal injector design and a bet with a friend about making a small version. They are both working on their designs and want people to submit their own designs for a little ad hoc contest.

We always preferred a signal tracer since it is more passive. Those were typically just audio amplifiers with an optional diode in the input to demodulate RF. A computer amplified speaker and a diode can do the job, as can an LM386. Or, you can build something complex, if you prefer.

Continue reading “Signal Injector Might Still Be Handy” →

Compass CNC

Human In The Loop: Compass CNC Redefines Workspace Limits

July 25, 2025 by 15 Comments

CNCs come in many forms, including mills, 3D printers, lasers, and plotters, but one challenge seems universal: there’s always a project slightly too large for your machine’s work envelope. The Compass CNC addresses this limitation by incorporating the operator as part of the gantry system.

The Compass CNC features a compact core-XY gantry that moves the router only a few inches in each direction, along with Z-axis control to set the router’s depth. However, a work envelope of just a few inches would be highly restrictive. The innovation of the Compass CNC lies in its reliance on the operator to handle gross positioning of the gantry over the workpiece, while the machine manages the precise, detailed movements required for cutting.

Most of the Compass CNC is constructed from 3D printed parts, with a commercial router performing the cutting. A Teensy 4.1 serves as the control unit, managing the gantry motors, and a circular screen provides instructions to guide the operator on where to position the tool.

Those familiar with CNC routers may notice similarities to the Shaper Origin. However, key differences set the Compass CNC apart. Primarily, it is an open source project with design files freely available for those who want to build their own. Additionally, while the Shaper Origin relies on a camera system for tracking movement, the Compass CNC uses four mouse sensors to detect its position over the workpiece.

The Compass CNC is still in development, and kits containing most of the necessary components for assembly are available. We’re excited to see the innovative creations that emerge from this promising new tool.

Continue reading “Human In The Loop: Compass CNC Redefines Workspace Limits” →

3D printed rotary table

Bearing Witness: Measuring The Wobbles In Rotary Build

July 21, 2025 by 5 Comments

3D printing has simplified the creation of many things, but part of making something is knowing just how much you can rely on it. On the [BubsBuilds] YouTube channel, he built a cheap rotary table and then walked through the process of measuring the error inherent in any rotating system.

Starting with a commercial rotary table, [BubsBuilds] decided he wanted a rotary stage that was both lighter and had provisions for motorized movement. Most of the rotary build is 3D printed, with the large housing and table made from PETG, and the geared hub and worm gear printed on a resin printer. The bearings used to support the worm gear are common skateboard bearings. There is also a commercial thrust bearing and 49 larger 9.5 mm ball bearings supporting the rotating tabletop.

There are three different types of runout to be measured on a rotating stage: axial, radial, and angular. Axial runout is fairly straightforward to discern by measuring the vertical variation of the table as it rotates. Radial runout measures how true the rotation is around the center of the table. Angular runout measures how level the table stays throughout its range. Since these two runouts are tied to each other, [BubsBuilds] showed how you can take measurements at two different heights and use trigonometry to obtain both your radial and angular runout

This is a great walk-through of how to approach measuring and characterizing a system that has multiple variables at play. Be sure to check out some of the other cool rotary tables we’ve featured.

Continue reading “Bearing Witness: Measuring The Wobbles In Rotary Build” →

The Open-Source Multimeter: The HydraMeter

Designing An Open Source Multimeter: The HydraMeter

July 20, 2025 by 23 Comments

Our hacker [John Duffy] wrote in to let us know about a video he put together to explain the design of his open-source multimeter, the HydraMeter.

If you’re interested in how the circuitry for a voltmeter, ohmmeter, or ammeter might work, this video is a masterclass. In this long and detailed video, [John] walks us through his solutions to various challenges he had while designing his own multimeter. We covered this multimeter last year, and this new video elaborates on the design of the HydraMeter which has been a work in progress for years now.

The basic design feeds voltage, current, and resistance front-ends into an Analog to Digital Converter (ADC), which then feeds into a microcontroller and out to the (detachable) display. You can find the KiCad design files on the GitHub page. There is also a write-up on hackaday.io.

The user interface for the meter is… opinionated, and perhaps not to everyone’s taste. In the video, [John] talks a little bit about why he made the UI work the way that it does, and he noted that adding a rotary range switch is a goal for version 2.0.

Thank you, [John], for putting this video together; it is an excellent resource. We look forward to seeing version 2.0 develop soon!

Continue reading “Designing An Open Source Multimeter: The HydraMeter” →

2025 One-Hertz Challenge: HP Logic Probe Brought Into The Future

July 18, 2025 by 3 Comments

[Robert Morrison] had an ancient HP 545A logic probe, which was great for debugging SMT projects. The only problem was that being 45 years old, it wasn’t quite up to scratch when it came to debugging today’s faster circuitry. Thus, he hacked it to do better, and entered it in our 2025 One Hertz Challenge to boot!

[Robert’s] hack relied on the classic logic probe for its stout build and form factor, which is still useful even on today’s smaller hardware. Where it was lacking was in dealing with circuits running at 100 MHz and above. To rectify this, [Robert] gave the probe a brain transplant with a Sparkfun Alorium FPGA board and a small display. The FPGA is programmed to count pulses while measuring pulse widths and time, and it then drives the display to show this data to the user. There’s also a UART output, and [Robert] is actively developing further logic analyzer features, too.

You might be questioning how this project fits in the One Hertz Challenge, given it’s specifically built for running at quite high speeds. [Robert] snuck it in under the line because it resamples and updates the display on a once-a-second basis. Remember, as per the challenge site—”For this challenge, we want you to design a device where something happens once per second.” We’re giving you a lot of leeway here!

Often, old scopes and probes and other gear are really well built. Sometimes, it’s worth taking the best of the old physical hardware and combining it with modern upgrades to make something stout that’s still useful today. Meanwhile, if you’re cooking up your own neo-retro-logic probes, don’t hesitate to notify the tipsline!

2025 Hackaday One Hertz Challenge