Building An Automatic Wire Stripper And Cutter

Stripping and cutting wires can be a tedious and repetitive part of your project. To save time in this regard, [Red] built an automatic stripper and cutter to do the tiring work for him.

An ESP32 runs the show in this build. Via a set of A4988 stepper motor drivers, it controls two NEMA 17 stepper motors which control the motion of the cutting and stripping blades via threaded rods. A third stepper controls a 3D printer extruder to move wires through the device. There’s a rotary encoder with a button for controlling the device, with cutting and stripping settings shown on a small OLED display. It graphically represents the wire for stripping, so you can select the length of the wire and how much insulation you want stripped off each end. You merely need select the measurements on the display, press a button, and the machine strips and cuts the wire for you. The wires end up in a tidy little 3D-printed bin for collection.

The build should be a big time saver for [Red], who will no longer have to manually cut and strip wires for future builds. We’ve featured some other neat wire stripper builds before, too. Video after the break.

Continue reading “Building An Automatic Wire Stripper And Cutter”

Hands-On: EufyMake E1 UV Printer

The modern hacker and maker has a truly incredible arsenal of tools at their disposal. High-tech tools like 3D printers, laser cutters, and CNC routers have all become commonplace, and combined with old standbys like the drill press and mini lathe, it sometimes seems like we’ve finally peaked in terms of what the individual is realistically capable of producing in their own home. But occasionally a new tool comes along, and it makes us realize that there are still avenues unexplored for the home gamer.

After spending the last few weeks playing with it, I can confidently say the eufyMake E1 UV printer is one of those tools. The elevator pitch is simple: with a UV printer, you can print anything on anything. As you can imagine, the reality is somewhat more complex, but the fact that you can toss a three dimensional object in the chamber and spray it with a high-resolution color image with a few button presses holds incredible creative potential. Enough that the Kickstarter for the $1,700 printer has already raised a mind-boggling $27 million at the time of this writing, with more than a month yet to go before crossing the finish line.

If you’re on the fence about backing the campaign, or just have doubts about whether or not the machine can do what eufyMake claims, I’ll put those concerns to rest right now — it’s the real deal. Even after using the machine for as long as I have, each time a print job ends, I find myself momentary taken aback by just how good the end result is. The technology inside this machine that not only makes these results possible, but makes them so easily obtainable, is truly revolutionary.

That being said, it’s not a perfect machine by any stretch of the imagination. While I never ran into an outright failure while using the eufyMake E1, there’s a fairly long list of issues which I’d like to see addressed. Some of them are simple tweaks which may well get sorted out before the product starts shipping this summer, while others are fundamental to the way the machine operates and could represent an opportunity for competitors.

Continue reading “Hands-On: EufyMake E1 UV Printer”

Building A Tiny Table Saw

If you want a regular table saw, you’re probably best off just buying one—it’s hard to beat the economies of scale that benefit the major manufacturers. If you want a teeny one, though, you might like to build it yourself. [Maciej Nowak] has done just that.

The concept is simple enough; a small motor and a small blade make a small table saw. [Maciej] sourced a remarkably powerful 800-watt brushless motor for the build. From there, the project involved fabricating a suitable blade mount, belt drive, and frame for the tool. Some time was well-spent on the lathe producing the requisite components out of steel and aluminum, as well as a stout housing out of plywood. The motor was then fitted with a speed controller, with the slight inconvenience that it’s a hobby unit designed to run off DC batteries rather than a wall supply. Ultimately, though, this makes the saw nicely portable. All that was left to do was to fit the metal top plate, guides, and a suitably small 3″ saw blade to complete the build.

We’ve seen mini machine tools like these before, too. They can actually be pretty useful if you find yourself regularly working on tiny little projects. Video after the break.

Continue reading “Building A Tiny Table Saw”

flipper zero uv sensor

A UV Meter For The Flipper Zero

We all know UV radiation for its contributions to getting sunburned after a long day outside, but were you aware there are several types different types of UV rays at play? [Michael] has come up with a Flipper Zero add on board and app to measure these three types of radiation, and explained some of the nuances he learned about measuring UV along the way.

At the heart of this project is an AS7331 sensor, it can measure the UV-A, UV-B, and UV-C radiation values that the Flipper Zero reads via I2C. While first using this chip he realized to read these values is more complex than just querying the right register, and by the end of this project he’d written his own AS7331 library to help retrieve these values. There was also a some experimenting with different GUI designs for the app, the Flipper Zero screen is only 128x64px and he had a lot of data to display. One feature we really enjoyed was the addition of the wiring guide to the app, if you install this Flipper Zero app and have just the AS7331 sensor on hand you’ll know how to hook it up. However if you want he also has provided the design files for a PCB that just plugs into the top of the Flipper Zero.

Head over to his site to check out all the details of this Flipper Zero project, and to learn more about the different types of UV radiation. Also be sure to let us know about any of your Flipper Zero projects.

This Extra-Large, Two-Stage Fume Extractor Really Sucks

Solder fumes are not nice on the lungs; nor are fumes from superglue, epoxy, or a whole mess of other things we often find ourselves using on the bench. Some people might be able to go the fume hood route to toss that all outside, but for the rest of us, there’s fume extractors. [Raph] has produced an extra-large, carbon-filtering, two-stage fume extractor that by all accounts really sucks — it is effective at hoovering up solder fumes up to 10″ from its inlet.

Photo of fume extractor
Note the 18V tool battery in the base. That’ll go for a bit.

Even better, [Raph] built a battery box for an 18 V cordless tool battery, and broke out banana plugs so this doubles as a variable power supply via a cheap LM2596 based DC-DC converter. It also serves as a speed controller for the fans, which makes us wonder if you can adjust the PSU output and the fan speed independently…

Maximum suckage is achieved through careful baffle design. Check out the blog to see the trial-and-error process at work. Of course, having a 200 mm axial fan and 140 mm blower fan front and rear is going to move some air no matter what. Which is required to get air flow through the 38 mm thick activated carbon filter that should scrub all nasties quite nicely. We aren’t filtration experts but we can agree with [Raph]’s estimate that it will last “a while”.

If you want to roll your own, all of the STEP files are on GitHub, and [Raph]’s blog has an excellent step-by-step build guide. We’ve seen other hacks from [Raph] before, from his dovetailed modular breadboard to the machine that shaped his bed and automation for his camper van.

Semiconductor Simulator Lets You Play IC Designer

For circuit simulation, we have always been enthralled with the Falstad simulator which is a simple, Spice-like simulator that runs in the browser. [Brandon] has a simulator, too, but it simulates semiconductor devices. With help from [Paul Falstad], that simulator also runs in the browser.

This simulator takes a little thinking and lets you build devices as you might on an IC die. The key is to use the drop-down that initially says “Interact” to select a tool. Then, the drop-down below lets you select what you are drawing, which can be a voltage source, metal, or various materials you find in semiconductor devices, like n-type or a dielectric.

It is a bit tricky, but if you check out the examples first (like this diode), it gets easier. The main page has many examples. You can even build up entire subsystems like a ring oscillator or a DRAM cell.

Designing at this level has its own quirks. For example, in the real world, you think of resistors as something you can use with great precision, and capacitors are often “sloppy.” On an IC substrate, resistors are often the sloppy component. While capacitor values might not be exact, it is very easy to get an extremely precise ratio of two capacitors because the plate size is tightly controlled. This leads to a different mindset than you are used to when designing with discrete components.

Of course, this is just a simulation, so everything can be perfect. If, for some reason, you don’t know about the Falstad simulator, check it out now.

Oscilloscope Digital Storage, 1990s Style

You’re designing an oscilloscope with modest storage — only 15,000 samples per channel. However, the sample rate is at 5 Gs/s, and you have to store all four channels at that speed and depth. While there is a bit of a challenge implied, this is quite doable using today’s technology. But what about in the 1990s when the Tektronix TDS 684B appeared on the market? [Tom Verbure] wondered how it was able to do such a thing. He found out, and since he wrote it up, now you can find out, too.

Inside the scope, there are two PCBs. There’s a CPU board, of course. But there’s not enough memory there to account for the scope’s capability. That much high-speed memory would have been tough in those days, anyway. The memory is actually on the analog board along with the inputs and digitizers. That should be a clue.

Continue reading “Oscilloscope Digital Storage, 1990s Style”