From Burnt To Brilliant: A Toaster’s Makeover

May 28, 2025 by Matt Varian 26 Comments

Appliances fail, but that doesn’t mean it’s the end for them. This impressive hack from [solopilot] shows the results possible when not just fixing but also improving upon its original form. The toaster’s failed function selector switch presented an opportunity to add smart features to the function selection and refine control over its various settings.

Before upgrading the toaster, [solopilot] first had to access its components, which is no trivial task with many modern appliances. Photos document his process of diving into the toaster, exposing all the internals to enable the upgrade. Once everything was accessible, some reverse engineering was required to understand how the failed function selector controlled the half-dozen devices it was wired to.

Next came the plan for the upgrades—a long list that included precise temperature control and the ability to send an SMS showing the state of your meal. A Raspberry Pi Zero, a solid-state relay, a relay control board, and a thermocouple were added to the toaster, unlocking far more capability and control than it had originally. Some tuning is required to fully enable these new features and to dial in the precision this once run-of-the-mill toaster is now capable of.

The work wasn’t limited to the toaster itself. [solopilot] also seized the opportunity to create an Android app with speech recognition to control his now one-of-a-kind Cuisinart. It’s probably safe to say his TOA-60 is currently the smartest toaster in the world. If you check out his documentation, you’ll find all the pinouts, circuits, code, and logic explanations needed to add serious improvements to your own toaster. We’ve featured several other toaster oven projects over the years, most of which have focused on turning them into reflow ovens, so it’s exciting to see one aimed at improving upon its original design.

A stainless steel metal toaster sits on a white table. Its cord is draped artfully around to the front and the leftmost toast holding apparatus is rotated out from the front of the device like a book pulled down and out from a bookshelf.

Flat Pack Toaster Heats Up The Right To Repair

March 2, 2025 by Navarre Bartz 85 Comments

The toaster is a somewhat modest appliance that is often ignored until it stops working. Many cheap examples are not made to be easily repaired, but [Kasey Hou] designed a repairable flat pack toaster.

[Hou] originally planned to design a repairable toaster to help people more easily form an emotional attachment with the device, but found the process of disassembly for existing toasters to be so painful that she wanted to go a step further. By inviting the toaster owner into the process of assembling the appliance, [Hou] reasoned people would be less likely to throw it out as well as more confident to repair it since they’d already seen its inner workings.

Under the time constraints of the project, the final toaster has a simpler mechanism for ejecting toast than most commercial models, but still manages to get the job done. It even passed the UK Portable Appliance Test! I’m not sure if she’d read the IKEA Effect before running this project, but her results with user testing also proved that people were more comfortable working on the toaster after assembling it.

It turns out that Wikipedia couldn’t tell you who invented the toaster for a while, and if you have an expensive toaster, it might still be a pain to repair.

A man in black glasses and a black t-shirt has his arms resting on a grey workbench. Between his opened hands are the two halves of a copper ice press. They are fist-sized copper cylinders. The lower half has large spiraling grooves to aid in the release of excess water from the ice being formed as it melts.

Make Ice Spheres In A Copper Press

March 2, 2025 by Navarre Bartz 11 Comments

Perfectly clear ice spheres are nifty but can be a bit tricky to make without an apparatus. [Seth Robinson] crafted a copper ice press to make his own.

Copper is well-known for its thermal conductivity, making it a perfect material for building a press to melt ice into a given shape. Like many projects, a combination of techniques yields the best result, and in this case we get to see 3d printing, sand casting, lost PLA casting, lathe turning, milling, and even some good old-fashioned sanding.

The most tedious part of the process appears to be dip coating of ceramic for the lost PLA mold, but the finished result is certainly worth it. That’s not to say that any of the process looks easy if you are a metal working novice. Taking over a week to slowly build up the layers feels a bit excruciating, especially compared to 3D printing the original plastic piece. If you’re ever feeling discouraged watching someone else’s awesome projects, you might want to stick around to the end when [Robinson] shows us his first ever casting. We’d say his skill has improved immensely over time.

If you’re looking for something else to do with casting copper alloys, be sure to checkout this bronze river table or [Robinson’s] copper levitation sphere.

Thanks to [DjBiohazard] for the tip!

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A man in a t-shirt and sport coat sits behind a table upon which are a small, black air fryer and a larger pale green model that looks more futuristic. Behind him is a black set of cube shelves (possibly IKEA Kallax) with different colored interiors lit and holding various bits of vintage technology equipment like landline phones and HiFi setups.

How Do Air Fryers Work?

February 27, 2025 by Navarre Bartz 61 Comments

Air fryers are the new hotness in the kitchen, but are they actually any different than a convection oven? [Technology Connections] walks us through the design of these countertop appliances to find out.

If you like your fries and chicken crispy instead of soggy, you traditionally had to eat out or spend the better part of an hour waiting on your food to cook to a crisp in the oven. Convection ovens significantly speed up this process by moving the air about and keeping the food from sucking most of the heat out of the stagnant layer just next to it.

It turns out that most air fryers are just a coil stove element and a fan placed above a basket which is just a fancy re-arrangement of the parts of a toaster or convection oven. The magic sauce here is the small size and the fact you don’t have to futz with pulling a hot wire basket out of your toaster or larger convection oven. The small size does give you a pretty big advantage in preheating and precise application of heat to the food for smaller batch sizes, but if you already have a convection oven, the advantages might not outweigh the additional space and cost of yet another kitchen gadget. We appreciate the sacrifice of eating “a lot of french fries” to test the differences between brands and conventional convection ovens for our edification.

If you’re looking for a way to make cookies faster instead of fries, how about this hack using a microwave and a heat gun? Or maybe it’s better to redesign the food instead of the appliance like this ramen in an edible package or these origami noodles.

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Chaotic System Cooks Meat Evenly

December 11, 2024 by Bryan Cockfield 35 Comments

For better or worse, a lot of human technology is confined to fewer dimensions than the three we can theoretically move about in. Cars and trains only travel two dimensionally with limited exceptions, maps and books generally don’t take advantage of a third dimension, and most computer displays and even the chips that make them work are largely two-dimensional in nature. Most styles of cooking can only apply heat in a single dimension as well, but [Dane Kouttron] wanted to make sure the meat his cookouts took advantage of a truly three-dimensional cooking style by adding a gyroscopic mechanism to the spit.

The first thing that needed to be built were a series of concentric rings for each of the three axes of rotation. Metal tubes were shaped with a pipe bender and then welded into their final forms, with an annealing step to flatten the loops. From there, the rings are attached to each other with a series of offset bearings. The outer tube is mounted above the fire and a single motor spins this tube. Since no piece of meat is perfectly symmetrical (and could be offset on the interior ring a bit even if it were) enough chaos is introduced to the system that the meat is free to rotate in any direction, change direction at any time, and overall get cooked in a more uniform way than a traditional single-dimensional rotating spit.

As a proof of concept [Dane] hosted a cookout and made “gyro” sandwiches (even though the machine may technically be more akin to a gimbal), complete with small Greek flag decorative garnishes. It seems to have been a tremendous success as well. There are a few other novel ways we’ve seen of cooking food over the years, including projects that cook with plasma and much more widely available methods that cook food efficiently using magnets, of a sort.

Optical illusion gingerbread house from an odd perspective

An Engineer’s Perspective On Baking Gingerbread Houses

December 10, 2024 by Heidi Ulrich 5 Comments

If you’ve ever wanted to merge the worlds of holiday cheer and clever geometry, [Kris Wilk]’s gingerbread house hack is your ultimate inspiration. Shared in a mesmerising video, [Wilk] showcases his 2024 entry for his neighborhood’s gingerbread house contest. Designed in FreeCAD and baked to perfection, this is no ordinary holiday treat. His pièce de résistance was a brilliant trompe l’oeil effect, visible only from one carefully calculated angle. Skip to the last twenty seconds of the video to wrap your head around how it actually looks.

[Wilk] used FreeCAD’s hidden true perspective projection function—a rarity in CAD software. This feature allowed him to calculate the perfect forced perspective, essential for crafting the optical illusion. The supporting structures were printed on a Prusa MK4, while the gingerbread itself was baked at home. Precision photography captured the final reveal, adding a professional touch to this homemade masterpiece. [Wilk]’s meticulous process highlights how accessible tools and a sprinkle of curiosity can push creative boundaries.

For those itching to experiment with optical illusions, this bakery battle is only the beginning. Why not build a similar one inside out? Or construct a gingerbread man in the same way? Fire up the oven, bend your mind, and challenge your CAD skills!

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A chocolate coating machine works in the round to enrobe mint Oreos.

Chocolate-Coating Machine Mk. 2: The Merry-Go-Round

November 28, 2024 by Kristina Panos 16 Comments

This holiday season, [Chaz] wanted to continue his family’s tradition of enrobing a little bit of everything in dark chocolate, and built an improved, rotating chocolate-coating machine.

You may remember last year’s offering, aka the conveyor belt version. Although that one worked, too much chocolate was ultimately lost to the surface of the kitchen table. [Chaz] once again started with a standard chocolate fountain and bought a round wire rack that fits the circumference of the bowl at the bottom. He snipped a hole in the center large enough to accommodate the business part of the fountain and printed a collar with holes that he cleverly zip-tied to the rack.

[Chaz] also printed a large gear to go around the bowl, a small gear to attach to a six RPM motor, a motor mount for the bowl, and an air blade attachment for a portable Ryobi fan. The air blade worked quite well, doing the double duty of distributing the chocolate and thinning out the coating. Plus, it gives things a neat rumpled look on the top.

Want to make some special chocolates this year, but don’t want to build an enrober? Get yourself a diffraction grating and make some rainbow goodies with melted chocolate.

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